(260) 214-8775


Sales & Service Support

Tips for Warehouse Optimization

Tips for Warehouse Optimization

Optimizing Warehouse Operations

Domestic retail imports increased significantly in the first half of 2021. The recent growth in product inventory heightened the importance of efficient warehouse optimization measures.

Any manager's first priority is to run an efficient warehouse while dealing with increased demand. Let's take a look at some warehouse efficiency strategies that help boost workplace productivity.

Tips for Improving Warehouse Processes

Managing warehouse processes improves your employees' capacity to precisely pick specified order components. Reducing order fulfillment time and improving process accuracy will make your warehouse more efficient. Here are some suggestions for improving your warehousing process:

Make use of a Warehouse Management System.

Warehouse management systems improve flow by determining the most efficient use of floor space based on work and material characteristics. Using management software enhances worker performance and enables for more precise inventory control. Other advantages include:

Enhanced Security

Warehouse management systems require workers to input transactions using a unique user account, resulting in a paper trail that connects transactions to specific workers. Product theft is reduced as responsibility is increased.

Reduce Expenses 

A warehouse management system lowers waste by notifying you of products that are perishable and require a sales push.

Improved Customer Service

Warehouse management solutions make the entire process more efficient, from order to delivery. You boost your client relationships by delivering inventory updates and accurate delivery dates.

Utilize Digital Tracking

Digitizing your order tracking procedure reduces the likelihood of complications. For example, substituting paper order forms with digital barcode readers reduces the possibility of human error while increasing warehouse productivity. Barcode readers that communicate directly with your warehouse management system enable real-time inventory updates.

Using a Real-Time Location System to Track Assets

A real-time location system pinpoints the whereabouts of lift trucks and other valuable assets in your operation. Using a location system cuts down on the time spent searching for misplaced warehouse equipment.

Make Your Warehouse More Automated

Implementing warehouse automation boosts warehouse productivity while decreasing labor costs. Autonomous lift trucks that move things or perform repetitive motions free up your employees to focus on more vital duties.

How Can Warehouse Layout Optimization Be Improved?

 An efficient warehouse architecture facilitates the work of your employees and allows you to assess the volume of products your facility can securely hold. Here are some tips for optimizing warehouse layout:

Inventory should be organized based on demand.

The way you organize your warehouse inventory has a big impact on efficiency. Stocking high-demand commodities towards the front of your warehouse cuts down on the time it takes to get them. When designing your layout, keep the type of client in mind. Large orders for merchants require broader lanes for lift trucks, whereas warehouses that ship directly to consumers require space for speedy fulfillment of minor orders.

Low-Demand Items Should Not Be Overstocked

Every square inch of warehouse space should serve a purpose. Space wasted on low-demand items reduces efficiency. Low-demand commodities should be stored in remote regions of a warehouse to maximize warehouse space for items that are regularly in demand.

Improve Vertical Space

Warehouse managers are increasingly being asked to keep more things in less space. Vertical storage maximizes room use. Install taller racks to hold seasonal or low-demand products, allowing you to maintain more products without expanding your storage space. Pallets stacked high provide a perfect location for excess merchandise.

If your activities necessitate the use of shipping or cardboard boxes, constructing a storage room above the dock doors allows you to keep them nearby without taking up valuable space.

Simplify Your Layout

Your staff must be able to locate products as rapidly as feasible. A warehouse with a disorganized layout and scattered inventory increases the amount of time spent seeking for inventory. Arrange your warehouse such that all staff can understand it. Consider installing signs indicating what's stored at the ends of aisles; designating storage places helps your personnel collect products promptly.

Designate specific lanes for vehicles and employees to optimize traffic flow. Guardrails or floor tape act as an effective barrier between humans and equipment. Consider marking out one-way flow patterns for tight aisles. Moving traffic in the same direction in congested areas reduces accidents and increases productivity.

Looking for a material handling business to help with warehouse optimization? Contact Gold Key Equipment to learn more about warehouse ideas and equipment.